A. Extruder Details (Only T Die Tape plants)

Make

Year

No.

Capacity
MT/Month

1. Lohia HS 600

2005

1

450 MT

2. Lohia

1996

1

275 MT

3. Lohia

2002

1

315 MT

Total

3

1040 MT

B. Weaving Machine

Type

Nos.

Make/Model

Capacity
(Mtrs/Day)

4 Shuttle Loom

80

LOHIA HDN 4

184000

4 Shuttle Loom

25

LOHIA CSN 4

57500

4 Shuttle Loom

33

LOHIA LSL 4

75900

4 Shuttle Loom

14

CIRWIND / GCL

32200

6 Shuttle Loom

30

LOHIA LSL6

90000

Total

182

439600 Mtrs

C. Stitching Machine (Bottom Stitching / Hemming)

Make

No.

Capacity / Hr. /
 Machine in No. of Bags

Stichman

103

625 bags/hour

D. Printing Machine

Make
(Specify Flexographic or any other)

No.

Capacity / Hr. /
 Machine in No. of Bags

1. Rishi Lazer

(automatic)

4

4800 bags  / hour

2. Amit Industries (automatic)

2

4800 bags  / hour

3. Navjivan Exporter(automatic)

1

4800 bags  / hour

Total

7

33600 bags / hour

E. Baling Machine

Make

No.

Capacity (Tons)

Platform Size (Cms)

1.Solanki Brothers

2

10 Ton

(800 x 1600) Cms

2.Amit Industries

3

20 Ton

(800 x 1600) Cms

3.Navjivan Exporter

1

10 Ton

(800 x 1600) Cms

Total

5

60 Ton

(4800 x 9600) Cms.

Year

2003-04

2004-05

2005-06

Installed Capacity - MTPA

9514

10200

12875

Production in MTPA

8780

9432

10718

Production – in million bags

131.04

140.7

159.9

Manufacturing Capacity:  192.00 million Bags/annum

1.

Person responsible for Quality Control and his designation:

Mr. Prashant Patel, D.G.M. (Quality Control)
Mr. Samir Panchal, Asst. mgr (Quality Control)

2.

Quality Control Procedure / Records followed by the Processor

Tape Stage

Fabric Stage

Finishing Stage

1.  Denier

1.  Width

1. Cut Length

2.  Tensile Strength

2.  Mesh

2. Wt. of Cut piece

3.  Elongation

3.  Weight

3. Value Dimension

4.  Width

4.  Tensile Strength

4. Printing Quality

5.  Elongation

5. Final Length after     Stitching

6. Final bag quality

Procedure adopted for Quality Checking: The Company has set quality control measures at every stage in the production. At the tape manufacturing stage the Quality Supervisor checks for the Denier, Width, Tenacity and the elongation of the tape. At fabric stage there is constant checking of the weaving to look for any defective or punctured weaving, mesh size, width. Post weaving the fabric is tested for the strength with the help of the Tensile-testing machine and the weight of the fabric is tested with the help of the electronic weighing scale. In the finishing section the weight & length of the cut piece is checked. Thereafter the printing quality is inspected. Post stitching the bag is inspected for final Length and width, weight and strength as well as Valve size.

3.

Details of External Inspection Agency:

Appointed by specific suppliers – Third party inspection

1. Inspection Syndicate of (I) Pvt. Ltd
2. Eskaps (India) Private Limited

4.

Laboratory Equipment

4.1

Electronic Weighing Machine (Specify Make)     : Endeavour MS.600
Total 10 Nos

4.2

Tensile Strength Testing Machine (Specify  Make)    :        Dutron
Total 4 Nos

4.3

Denier Testing Machine (Specify Make)
(Tape Testing) Total 2 Nos                            : Kamal Metal Ind.